Industries · Open-cast and underground coal / mineral operators
pit, plant and underground on one map
Haul-fleet and conveyor downtime; ventilation, methane and strata safety telemetry in silos.
05 · Open-cast and underground coal / mineral operators
Mining
Haul-fleet and conveyor downtime; ventilation, methane and strata safety telemetry in silos.
Modules
Situational AwarenessAlarmsFleet DispatchWork Orders
Equipment classes
HaulTruckExcavatorCrusherConveyorDewateringPumpContinuousMinerHoistMethaneSensor
Reference twins
- Gevra Open-Cast Coal Mine · ChhattisgarhDragline · shovels · 240 t trucks · 3.6 km conveyor · 70 MTPA
- Jharia Underground Mine — Seam XV · JharkhandVentilation · methane/CO · continuous miner · 320 m hoist
Use case · Haul fleet, conveyors and ventilation on one map
- 1Haul trucks (mobile), draglines, crushers and conveyor telemetry plus methane, dust and strata sensors for underground seams.
- 2Alarm floods are reduced to actionable incidents; dispatch coordinates crews across pit and underground.
- 3Safety telemetry is retained with the same hash-chained ledger used for approvals.
Outcome: safety and production telemetry in one twin, with dispatch and work orders attached.
Why it pays
What changes for your team
- Haul fleet, crushers and conveyors ranked by production risk
- Methane, dust and strata sensors alarm into the same incident flow
- Dispatch and work orders coordinate crews from the twin
Case study · reference twin
Reference deployment · Gevra open-cast alarm burden
70 MTPA open-cast operation: haul fleet, dragline, crushers and a 3.6 km conveyor generate thousands of alarms per shift across separate systems.
- All telemetry mirrored onto one map — pit, plant and the underground seam next door
- Alarm floods reduced to incident rules tuned with the dispatchers
- Work orders and dispatch coordinated from the twin; every action in the ledger
Runs end-to-end on the Gevra Open-Cast Coal Mine reference twin (Chhattisgarh) — real geography and plant configuration, synthetic telemetry. Reproduce every number in the live demo.
Implementation
Live in 90 days, advisory-first.
Read-only: fleet management exports, plant PLCs/historian, ventilation and gas monitoring. Underground safety telemetry stays on its certified system; the twin mirrors it.
Weeks 1–3 · Connect
Pit and underground telemetry mirrored; haul fleet, crushers, conveyors and ventilation on one map.
Exit · Single operating picture, alarm inventory
Weeks 4–8 · Model & baseline
Alarm floods reduced to incident rules with your dispatchers; conveyor and mill baselines; methane/dust context views.
Exit · Alarm burden report (before vs after)
Weeks 9–12 · Advisory live
Dispatch and work orders from the twin; downtime avoidance measured per closed order; 7-year evidence retention on.
Exit · Realised-value ledger + safety evidence pack
Value & ROI
Estimate your case — mining numbers only.
Defaults below are the reference figures for this industry; drag the sliders to your fleet. The full calculator with every industry is on the Value & ROI page.
Production protected (fleet & conveyors)
Avoided downtime (haul fleet & plant)
Illustrative annual value
- Production protected
- 1 kt/yr
- USD 98,280 / yr
- Outage hours avoided
- 333 h
- USD 1.16 M / yr
- Total
- USD 1.26 M
- per year, before subscription
Safety telemetry (methane, dust, strata) rides the same twin — its value shows up as incidents avoided, not in this calculator. The 90-day pilot replaces every assumption here with measured numbers from your telemetry and recommendations marked realized.
See it running on the reference twins — or on a sanitised slice of your own telemetry. Try the live SCADA & 3D demo
Request a demoSee Digital Twin on your own network data.
A 45-minute working session with our grid engineers on a sanitised slice of your topology and telemetry, followed by a scoped 90-day pilot proposal.