For Frontline Workers

Automated Data Capture

LanSub Edge Platform eliminates the need for manual data entry by enabling automated data capture directly from machines, PLCs, and sensors. High-frequency machine signals such as cycle times, temperature, and energy consumption are automatically recorded without operator intervention.

This automation reduces human error, improves data accuracy, and allows frontline workers to focus on core tasks, improving overall productivity.

Smart Alerts & Digital Guidance

Frontline workers receive real-time alerts and step-by-step digital guidance through the LanSub interface. The platform uses event-based triggers to notify workers of machine abnormalities, production deviations, or maintenance requirements.

With contextual guidance based on machine status and production workflows, operators can quickly troubleshoot issues and follow best practices, minimizing downtime and enhancing operational efficiency.

Collaborative Workflows

LanSub fosters seamless collaboration between frontline workers, supervisors, and maintenance teams. The platform provides a unified communication interface where teams can log issues, share notes, and track task progress in real-time.

Integration with CMMS and ERP systems ensures that work orders, shift handovers, and production updates are accessible across departments, creating a transparent and efficient workflow environment.



For Maintenance Teams

Predictive Failure Detection

LanSub Edge Platform empowers maintenance teams with AI-driven predictive failure detection, analyzing high-frequency machine data to detect anomalies and early warning signs. By continuously monitoring vibration patterns, temperature fluctuations, and energy consumption, the platform identifies potential failures before they occur.

Automatic alerts notify maintenance teams of deviation thresholds, enabling them to schedule proactive interventions and avoid costly unplanned breakdowns. This predictive approach enhances equipment reliability and extends machine lifespan.

Cost-Effective Maintenance Planning

With LanSub, maintenance teams can reduce overall maintenance costs by shifting from reactive to proactive maintenance strategies. The platform prioritizes maintenance tasks based on equipment health, helping teams allocate resources effectively.

Historical performance data combined with predictive insights enables optimal spare parts inventory management, reducing unnecessary part replacements and minimizing stock overhead.

Seamless CMMS Integration

LanSub integrates seamlessly with CMMS (Computerized Maintenance Management Systems), ensuring that predictive alerts, maintenance schedules, and work orders are automatically synchronized.

Through API-based connectors, LanSub links machine condition data directly to CMMS platforms like IBM Maximo, Fiix, and eMaint, providing a unified workflow for maintenance management. This integration enables automated work order creation and real-time maintenance tracking, improving operational efficiency and reducing administrative workload.



For Production Teams

Live Performance Insights

LanSub Edge Platform equips production teams with real-time machine performance data, allowing operators and supervisors to make faster, data-driven decisions. With instant access to production rates, cycle times, and machine health metrics, teams can quickly identify performance deviations and take corrective action before they impact output.

The platform’s high-frequency data streaming ensures that every production event is captured with precision, providing an accurate reflection of the shop floor status at any moment.

Minimize Downtime & Optimize Changeovers

Production downtime is one of the biggest barriers to operational efficiency. LanSub helps production teams reduce unplanned downtime through predictive maintenance algorithms that detect early warning signs of equipment failure. Maintenance teams receive automatic alerts when machines require attention, enabling proactive intervention and reducing costly breakdowns.

Additionally, LanSub supports smart changeover scheduling by analyzing production patterns and machine availability, helping teams streamline transitions between different product runs without sacrificing productivity.

Intelligent Production Planning

With LanSub’s data-driven scheduling capabilities, production teams can optimize job assignments and machine workloads. The platform uses real-time data to automatically adjust production schedules based on machine performance, job priorities, and shift capacities.

By synchronizing production schedules with ERP systems, LanSub ensures that production goals align with business objectives, improving on-time delivery rates while maximizing machine utilization.



In the digital transformation era, factories are evolving into smart factories where data plays a crucial role in optimizing operations and enhancing productivity. The LanSub Edge Platform is designed to bridge the gap between machines, sensors, and cloud systems by enabling real-time data collection, processing, and automation at the edge.

1. Collect PLC & Machine Control Data

The LanSub Edge Platform connects directly to Programmable Logic Controllers (PLCs) and machine control systems using standard industrial protocols like Modbus, OPC UA, and MQTT. This integration helps extract critical machine data such as operational status, cycle time, fault signals, and temperature readings. The platform ensures seamless data flow without disrupting machine operations.

2. Connect & Integrate External Sensors

Modern factories require more than just machine data to monitor production environments. LanSub allows manufacturers to integrate external IoT sensors to capture additional parameters such as vibration, temperature, humidity, or energy consumption. It supports both wired and wireless sensor connections, enabling comprehensive factory floor monitoring.

3. Automate Data Transformation

Raw machine and sensor data often need cleaning and reformatting before analysis. LanSub automates data transformation by applying configurable pipelines that filter, normalize, and aggregate raw signals. This structured data output is ready for further analysis or cloud storage, eliminating the need for manual data processing.

4. Leverage High-Frequency Data

With the ability to process high-frequency data at millisecond intervals, LanSub captures fast-changing machine signals essential for applications like real-time performance monitoring, anomaly detection, and predictive maintenance. This ensures that manufacturers can react to operational changes without delays.

5. Deploy Custom Edge Applications

LanSub allows developers to create and deploy custom applications directly on the edge platform. These applications can perform local data analysis, anomaly detection, or machine learning inference without requiring cloud connectivity. The platform uses Docker containers to run isolated applications efficiently on edge devices.

6. Secure & Scalable Cloud Integration

LanSub supports secure cloud integration with platforms like AWS IoT, Azure IoT Hub, or custom cloud servers. It uses end-to-end encryption, API-based data transmission, and token-based authentication to protect data integrity during cloud communication. This ensures scalable and reliable data storage and remote analysis.

7. Flexible & Remote Deployment

With built-in over-the-air (OTA) update capabilities, LanSub supports remote software deployments and configuration management across multiple factory sites. Users can remotely install updates, configure devices, and monitor edge applications via a centralized dashboard — minimizing on-site maintenance.

Conclusion

The LanSub Edge Platform provides a comprehensive solution for smart factories by enabling real-time data collection, transformation, and analysis at the edge. Its seamless integration with machines, sensors, and cloud platforms empowers manufacturers to improve operational efficiency, optimize machine performance, and enable predictive maintenance. With support for custom applications and remote deployment, LanSub is a scalable and future-ready platform that helps factories unlock the full potential of their data in the Industry 4.0 landscape.


The LanSub Edge Platform empowers smart factories by transforming raw machine data into actionable insights. It not only improves operational efficiency but also enables advanced use cases that drive cost savings and production optimization.

1. Predictive Maintenance & Failure Prevention

LanSub continuously monitors machine health by analyzing real-time data from PLCs and sensors. With high-frequency data processing and anomaly detection, the platform can predict potential failures before they occur — reducing unexpected downtime and maintenance costs.

2. Energy Efficiency Optimization

By integrating energy consumption data from external sensors, LanSub helps factories identify energy usage patterns and inefficiencies. This allows manufacturers to optimize machine operations, reduce energy waste, and lower operational costs.

3. Data-Driven Inventory & Workflow Optimization

LanSub provides real-time insights into production workflows and inventory levels by processing machine cycle data and sensor inputs. This helps manufacturers streamline inventory management, minimize bottlenecks, and improve overall production efficiency.

4. Data as a Service (DaaS)

With LanSub’s cloud integration, manufacturers can securely share machine data with external applications or third-party services. The Data as a Service (DaaS) model enables remote monitoring, advanced analytics, and seamless integration with business intelligence platforms.

Conclusion

The LanSub Edge Platform delivers key benefits that help factories optimize performance, reduce operational costs, and enable data-driven decision-making. By combining predictive maintenance, energy efficiency, workflow optimization, and DaaS capabilities, LanSub empowers manufacturers to unlock the full value of their industrial data while driving continuous improvement in smart factory operations.


Modern smart factories require a balance between real-time decision-making and centralized data analysis. The LanSub Edge + Cloud hybrid model combines the best of both worlds — delivering instant insights at the edge while leveraging cloud platforms for advanced analytics and long-term data storage.

1. Edge Computing for Instant Decision-Making

LanSub’s edge platform processes machine data locally, enabling real-time decision-making without relying on cloud connectivity. This reduces latency and ensures critical decisions are made instantly for applications like anomaly detection, predictive maintenance, and process optimization.

2. Cloud Computing for Centralized Analytics

By securely transmitting processed data to the cloud, LanSub enables centralized data storage and advanced analytics. Cloud-based tools can perform trend analysis, predictive modeling, and cross-factory comparisons, providing valuable insights for long-term operational improvements.

3. Seamless Integration Between Edge & Cloud

LanSub’s hybrid architecture ensures seamless data flow between edge devices and cloud platforms. With built-in APIs, data encryption, and remote management capabilities, the platform allows manufacturers to achieve both low-latency decision-making at the edge and scalable analytics in the cloud.

Conclusion

The LanSub Edge + Cloud hybrid approach empowers smart factories with the speed of edge computing and the depth of cloud-based insights. By combining real-time local processing with centralized analytics, LanSub helps manufacturers improve efficiency, reduce downtime, and make data-driven decisions across the entire production lifecycle.


The LanSub Edge Platform is designed to help manufacturers quickly adopt Industry 4.0 solutions without complex setup or infrastructure changes. With its powerful features, the platform empowers factories to optimize operations while ensuring long-term scalability and security.

1. Quick to Deploy

LanSub is built with plug-and-play architecture, allowing factories to integrate PLCs, sensors, and external systems without the need for custom code or lengthy configurations. Pre-configured connectors and automated device discovery make the deployment process fast and straightforward — helping manufacturers get started within hours, not weeks.

2. Fully Scalable

The platform supports both small-scale pilot projects and large-scale factory networks. With its modular architecture, LanSub easily scales from a few machines to hundreds of connected devices without compromising performance. This scalability ensures that the platform can adapt to growing operational demands.

3. Secure & Reliable

LanSub employs end-to-end data encryption, user authentication, and secure APIs to protect sensitive production data. The platform ensures 99.9% uptime with built-in failover mechanisms and remote device monitoring — making it a highly reliable solution for mission-critical industrial applications.

4. Immediate ROI

By enabling predictive maintenance, energy efficiency optimization, and workflow automation, LanSub delivers immediate return on investment. The platform helps manufacturers reduce downtime, lower energy costs, and improve overall productivity — driving tangible business benefits from day one.

Conclusion

The LanSub Edge Platform provides a competitive advantage for smart factories by offering a solution that is quick to deploy, scalable, secure, and capable of delivering immediate ROI. Its flexible architecture and advanced features empower manufacturers to embrace digital transformation without disrupting existing operations — making it an essential tool in the journey towards Industry 4.0.


Introduction

In the era of Industry 4.0, smart factories rely on real-time data, AI-driven automation, and seamless cloud integration to optimize manufacturing operations. Edge platforms play a crucial role by enabling high-speed data collection, intelligent decision-making, and predictive analytics—right at the factory floor.

The Role of Edge Platforms in Smart Manufacturing

Edge technology bridges the gap between industrial machinery and digital intelligence. Unlike traditional cloud-based solutions, Edge computing processes data locally, reducing latency and enhancing real-time decision-making.